ExxonMobil and Reifenhäuser have jointly developed a high-performance stretch hood film that incorporates 35% post-consumer recycled (PCR) content sourced from household waste.
The film is produced using Reifenhäuser’s EVO Fusion line, which leverages twin-screw extrusion technology to deliver strong shearing, effective homogenization, and removal of volatiles. This process enables the conversion of lower-quality PCR materials into a consistent, high-quality packaging film.
The formulation uses resins from ExxonMobil Signature Polymers. Its five-layer structure includes Exceed Tough+ m 0512 polyethylene, offering strong bubble stability, good openability, and high holding force. Additionally, Vistamaxx 6102 performance polymer enhances film toughness and supports PCR integration, while its content is maintained below 15% to align with recyclability design guidelines.
The PCR component, Systalen LD-C12200 supplied by Der Grüne Punkt, is derived from Germany’s household recycling system. It is blended with Exceed Tough+ m 0211, a low melt index polyethylene that helps improve film clarity and performance by acting as a gel grinder.
Reifenhäuser’s extrusion system ensures thorough mixing of PCR with virgin resins, breaking down gels and distributing them evenly to reduce the risk of film failure during application. The EVO Fusion line also features an in-line degassing system that removes unwanted volatiles, resulting in a bubble-free film capable of withstanding high mechanical stress.
The film was tested on the Lachenmeier hooding system, where it demonstrated strong performance in friction control, tear resistance, and load retention. According to the companies, the film provides reliable holding force, elastic recovery, and resistance to tear propagation, ensuring secure load containment and protection of goods during transport.